Home landscaping is no different than any other kind of landscaping. It is natural for people to want their home to look as fab as it possibly can, who does not want the kind of yard that the whole neighborhood is envious of? And he beauty of home landscaping is that it does not have to be hard and much of it can be done by you. All it will take a it a little elbow grease and some time to spare and you can design your own home landscaping design quickly and easily.
There are even products on the market that will help you to find the best home landscaping idea out there. You can choose to use home landscaping software for one. These programs can be a great help to you as you are trying to figure out what will suit your home and yard the best. With these types of programs you will get to see a few different layouts and options are always good when trying to narrow down your choices.
If home landscaping software programs are not for you, then you can try doing a search online for some wonderful home landscaping ideas. The internet is full of great sites that you can use to get everything done the right way. It is important to do plenty of research before you start your own home landscaping so that you keep the number of mistakes made down to a minimum.
Before you start your home landscaping you will need to also look into any gas lines and electrical lines that may be running through your yard. This is very important if you are planning to be doing a lot of digging. You cannot afford to hit any of these things, not only can it cost you a bundle to fix, it can also be very dangerous. Hitting an electrical line with a metal shovel could put an end to all of your work.
You will also need to find out about zoning restrictions that could affect your home landscaping. In some places you cannot have trees too high and even some fences are not allowed. Find out these kinds of things before you start your home landscaping work and you could save a lot of time and money.
So, you've got a multimeter but don't know how to use it. While you can surely learn about it, know that it may not be an easy task. Learning how to use a multimeter requires patience and enough knowledge about the device.
Now, how do you really operate this device? Is it solely for professional use or can a non-pro like you handle it well? To answer these questions, you should take time to learn the basics of a multimeter first.
What is a multimeter? What are its parts? How do you use it? Read on and feed your mind with useful information.
A multimeter is an electronic device that tests and measures multiple things. It assumes the roles of various other devices in one unit. Among the things it tests are voltage, current, and resistance.
You can likewise use a multimeter in repairing and troubleshooting tasks. It can detect problems and tell where they come from. Among a multimeter's components are capacitors, diodes, and transistors.
Generally, a multimeter is not really pricey. But if you want the best model with far better features, you will need to spend a quite big amount. Doing so can give you your money's worth should you pick the most feature-filled item.
What are the Parts of a Multimeter?
The device comes in three parts: display, ports, selection knob
This is where a user sees the reading after performing some measurements. Some multimeters come with illuminated displays, which helps a lot in viewing especially in dark or low-light areas or situations.
Normally, the display has four digits. It also has the capacity to show a negative sign.
Ports are where probes get plugged into. Basically, there are two probes: the black probe and the red probe. The former connects to the ground most of the time
Basically, probes are cables used for connection. They come in the following types:
Banana to Tweezers: handy especially when you need to test SMD components
Banana to IC Hook: effectively works on legs of ICs and smaller ICs
Banana to Alligator Chipsets: great cables that are beneficial in doing long-term tests; does not require users to hold probes in place as they manipulate a circuit
Banana to Test Probes: cheap and can easily replace broken probes
A selection knob is important especially during the times when a user needs to read different things. Should you need to read voltage, resistance, and milliamps, you would need to move the selection knob to be able to do the desired reading.
How do you Use a Multimeter?
Let us now discuss how a multimeter works. From there, you will gradually learn how to use the device.
First off, a multimeter comes with black and red leads. When doing some testing, you should attach the leads to the portion of the circuit you're trying to test. Afterwards, you will be able to see the results provided by a digital readout.
If you wish to test various things, you will need to move the knob to set the test and perform it. Meanwhile, some multimeters come with an auto-ranging feature. It apparently provides more convenience to users, for it saves them from the hassle of range setting.
Testing Resistance and Voltage
We will focus on these two because they are the common things that a multimeter tests.
For reading resistance:
Please take note that getting a reading close to zero might be an effect of poorly connected wires from the battery pack. It pays to check it from time and again.
Analogue Vs. Digital
Needless to say, both analogue and digital multimeters serve as great tools for testing and measuring. But these days, digital multimeters are becoming more popular. This is apparently due to the modern times ruled by advanced technology.
Generally speaking, a digital multimeter is more accurate compared to its analogue counterpart. This is the main reason why the demand for analogue multimeters gradually declined.
However, digital multimeters are more costly than analogue multimeters. For this, the former did not fully beat the latter. Not to mention the fact that analogue multimeters can still function well despite being less accurate compared to digital ones.
But as time went by, new features came out in the market. Digital multimeters have become more advanced and capable of offering more advantages to its users.
In the midst of so many advancements, analogue multimeters continued to do what they are supposed to do. They became the perfect choice for people who only need to do some measurements. But for those who want to perform tasks outside measuring, the digital units were the better choice.
In hindsight, it is the user who will define the better option. This is amidst the fact that digital multimeters are generally better in terms of function and features.
By now, it may be safe to assume that you already have an idea on how to use a multimeter. Indeed, everything starts with learning some basic facts and steps. Once you start to learn about the nature of a device, you become ready for further knowledge and real-life applications.
The table saw blade is perhaps the most important part of the table: probably its heart and soul. But any serious woodworker knows that taking care of the saw blade is not an easy task. It requires regular maintenance and a great deal of effort and care.
Many woodworkers assume that their table saw blades can’t be sharpened. When the blades get dull, they dispose it and replace it entirely. This is usually very costly compared to how affordable it is to just have the blade sharpened.
If you want to glide through your projects with ease, a well sharpened blade is a must. It will ensure that you have smooth and accurate cuts and there are no rough edges on the cuts. A dull blade will also require you to use more energy to go through the workpieces. To save you from having to get a new blade every time yours goes dull, here is a step by step guide on how to sharpen the blade. Follow closely;
When to Sharpen your Blade
It normally takes a lot of time for some woodworkers to realize their table saw blade requires some sharpening. However, it’s very easy to notice the signs of a dull blade as long as you’re aware of the tell-tale signs to look for on such a blade.
Once you notice any missing or misplaced teeth that are out of the plane, rush it to a professional. Here one can get the old teeth brazed off and get a new set of teeth brazed on. On the other hand, if your saw blade has any of the three remaining signs, then it’s about time to get the blade sharpened.
Cleaning the Blade
At times, when people start to notice more pressure when cutting materials using their saw blades, they usually assume that they are dull. Turns out in some cases, they are not. They are just dirty. Furthermore, the cleaning process usually makes sharpening easier, saves you more time, and less stress.
To clean the blade, it is important to first remove it from the table saw to avoid any inconvenience. Most modern table saws are equipped with release switches. These tend to reduce the hassle when it comes to removing the blade. If you still have the previous models, then you’ll spend a little more time loosening the bolts. If you have a wrench lying around, use it. It will make the process much easier.
It doesn’t cost you a lot to clean a table saw blade; you just need some soap and a toothbrush. Here’s how to go about it:
Gently apply the soap around the blade, making sure there is adequate of it around the edges and in between the teeth. Be careful to avoid getting cut in the process. Now take the brush and scrub off any metal dirt or chipped carbides that might have remained when using it. Rub the blade in its direction and not against to prevent any injuries.
Once you’re done with the cleaning, dry off using a drier. This is to make sure that dirt won’t form around the blade in the future. Once the cleaning and drying done, one can then check for improved performance in the blade.
Install it back to the table saw and if it still requires more torque to cut wood, then you require to proceed to the next step.
Sharpening the Blade
What you need?
If you want your dull saw blade to be up and running again in the shortest time possible, then you need to arm yourself with a few equipments. The following will help you get your blade in check without wasting much time:
What do you do
It is very difficult to sharpen the saw blade when it is mounted on the table using this method. As mentioned above, use the release switch to remove the blade.
Now carefully adjust the table saw blade on the jig making sure it’s tight and well-fitted. This might take some time to get it into the perfect position. For those who don’t fancy jigs, place it on the piece of scrap wood gently. This prevents the blade from making unnecessary turns or running off when it is being sharpened. Also don’t forget to adjust the diamond blade file fittingly. All this should be done on a safe, smooth and flat surface where you can work smoothly.
Use the sharpie to inscribe a recognizable mark on the blade. Make the mark at the top of the blade’s tooth so that you can easily see it. This helps you to know when you’ve finished making a full circle around the blade. At the same time it saves you from the misery of double sharpening which is a complete waste of time and effort.
Ensure you put on your gloves, face mask, goggles and any other safety equipment. Now steadily lead your blade to the diamond file and slip it in. This should be done slowly. You don’t need to be in a hurry. Working hurriedly increases the probability of one getting injured. Now gently push the blade until it makes slight contact.
With that done, you’re about to start the work of sharpening. Here’s where you need to be very attentive and be as smooth as possible. In this stage, you should start making strong back and forth strokes across the first section of the saw.
Pull the saw blade relentlessly in a back and forth motion about five times while taking note of the progress. Continue rotating the blade the same number of times for each section and you’ll start noticing the difference. In the case of the grinding wheel, put the blade straight across and not at an angle. Take each quarter of the sections by turn and make sure you don’t skip any. Use slight pressure above the table saw blade but don’t push it to avoid any damages.
Once you’re done with all the teeth, sections and quarters, it’s now time for the last and final step which is lubrication. You only need a small amount of oil because the sharpening is still fresh. Pour some oil all over the table saw blade including all the teeth and edges. Use a newspaper for the best results. Slowly wipe the lubricant on the blade while spreading it to all the parts. Some oil will be wiped off, but this shouldn’t worry you.
It is important to note that the chipped metals can make the floor, (either wooden or concrete), very slippery. Therefore, one should clean the shavings off when the process is done.
Attaching the blade and checking the results
You should attach the blade back to the table saw depending on the removal technique you used. Follow the step closely and mount it to the table until you’re sure it is firm. Don’t forget to check if the teeth are in the direction that they normally rotate.
Some table saw blades usually require nuts to install them on the tables. For these types, tighten the nuts slowly using your hands then tighten them further using the wedge. However, don’t use too much force and over-tighten them.
Once you’re done attaching it, it’s now time to assess the success of the entire work. Place a piece of scrap wood close to the blade and cut it squarely. This is to check whether the saw blade has attained its required sharpness.
It will most likely cut the wood smoothly if you have followed the process keenly. But if you’re not satisfied and still notice some dullness in the blade, you can repeat the process.
As you have seen above, sharpening your blade is an easy process that any woodworker can easily accomplish. It’s a completely hassle-free and simple process. You don’t need an expert to do it for you neither do you need to find a replacement of your saw blade. This might just be more costly and expensive in the long run.
Keep following this procedure and with time and future re-sharpening, you’ll master the skill that will save you loads of cash and precious time in your woodwork.
Plasma cutting is one of the fastest cutting processes on aluminum, carbon steel, and stainless steel. The process uses hot electrodes to cut through electrically conductive materials. Invented back in 1955 by ESAB, this method can be used for cutting on materials of up to 6 inches thick.
To achieve the best quality, productivity, parts life, and reduced cost of operation, different gas types are used on different types of material. Each gas has its own advantages and disadvantages. Simply put, selecting the right gas depends on the metal being cut, the equipment used, and the desired performance.
Here, we have provided a brief overview of each gas and the quality of the cut based on the three conductive materials mentioned above (aluminum, carbon steel, and stainless steel.)
Plasma Gases/ Materials
Good cut quality and speed. Very cost effective
Cost effective and provides a precise cut with adequate speed
Good cut quality. Moderate cutting speed
Excellent cut quality and speed. Little to no dross
Excellent parts life and cut quality. Highly recommended
Great parts life, fair cut quality
Good cut quality. Great parts life
Great cut quality. Excellent parts life
Excellent parts life. Good cut quality, some dross
Excellent cut quality and parts life
Excellent cut quality. Works great on thick materials
Excellent cut quality. Works great on thick materials
Air is one of the most adaptable forms of gas available. Introduced in the early 1960s for improved slice quality, air gas produces good cut quality while offering good speed for cutting aluminum, stainless steel, and carbon steel. Since you do not necessarily have to purchase this form of gas, the cost of operation is drastically lowered. However, shop air is a great option as it is cleaned beforehand. This cleaning process eliminates any contaminants such as moisture, oil mist, and other particulates.
Air is the widely accepted and used gas for the purpose of slicing sheets of unalloyed, low alloyed, and high alloyed stainless steel. When using air plasma, air shield gas offers the best option since it contains a mixture of approximately 80 percent nitrogen and 20 percent oxygen. The oxygen found in the air provides additional energy which increases the speed by around 25 percent over cutting with nitrogen.
A major drawback derived from using air gas is that the cut surface on stainless steel and aluminum materials might get heavily oxidized, which is unacceptable for most applications that do not require secondary operations such as grinding.
This gas is best used to obtain fast cutting speeds at lower power levels. Oxygen is ideal for cutting structural low-carbon and low alloy steel. It is capable of processing a wide range of conductive material thicknesses.
When used to cut carbon steel, oxygen increases the cut speed and helps remove all molten materials to create a clean and smooth edge. To cut through thicker steel, it’s recommended to mix some nitrogen in the shielding – this can either be an Oxygen-Nitrogen mixture or Air-Nitrogen mixture.
The major disadvantage of oxygen is the decreased parts of life and the cost of purchase. Note that plasma cutting stainless plate or aluminum plate with oxygen gas is not recommended.
Nitrogen is a great option for anyone planning to cut tons of aluminum and stainless steel. This plasma gas offers excellent parts life and great quality on the cut.
Nitrogen, however, is not as effective when used on thick materials. For best results, it’s best to substitute it with Argon-Hydrogen. Nitrogen can be applied together with air or h2o as an alternative gas to become shield fuel.
This application helps cut smooth edges, particularly on stainless steel and aluminum. If you are planning to use h2o, as the alternative fuel, using it within a water platform will make the action more effective.
Hydrogen has a high concentration level of thermal conductivity which allows for higher power denseness. Hydrogen plasma gas is environmentally friendly as it reduces the emission of CO2. The gas produces high quality of cut surface and helps reduce the labour required for finishing after cutting materials. This gas contributes to high productivity thanks to its high-speed cutting which also results in a reduction of running cost.
When Hydrogen gas is used, the base metal receives lower heat input. The process reduces thermal distortion significantly thereby producing high precision cuts. In addition, the cut surface is smooth and the corners are sharp, bringing about an excellent cut quality.
One of the main advantages of using hydrogen gas is the easy separation of dross (slag). Similar to other gases, Hydrogen cutting does generate slag. However, the slag can be easily removed which results in fewer man-hours required to finish off the cut-out products.
Hydrogen plasma gas has a higher cutting speed of 10 to 30 percent when compared to other gas cutting. In addition, since the cutting time is reduced due to the exceptional heat concentration, the overall productivity is improved.
For thick aluminum and stainless greater than ½,’’ argon is a suitable choice of gas to use. Keep in mind that argon is not recommended for use with carbon steel products. Argon does not react with materials during cutting and is therefore classified as an inert gas.
It cannot be used as a single cutting gas because it has a low thermal capacity. Plasma cutting is only used on the above-mentioned materials, primarily; carbon steel, aluminum, and stainless steel. However, there are tons of other alloys and metals that are conductive including brass, Inconel, copper, cast iron, titanium, etc. The major problem with using this method of cutting is that the melting degrees of some of these materials make it hard to receive a precise cut with clean cut edges.
Also referred to as PG, it refers to all gas mixtures which are used to generate the plasma beam and help cut through conductive materials. There are five main plasma gases namely:
Plasma gases can further be classified under three main phases including:
Ignition gas (ZG) – This is the gas used to light up the arc and help start the metal cutting process.
Cutting gas (SG) – Cutting gas determines the cutting speed and the cutting results. First, the energy derived from the arc helps soften and melt the metal. The melted metal is then pushed out of the cutting gas. Keep in mind that the cutting gases used differ based on the thickness and material type.
Marking gas (MG) – This is the gas used for plasma marking.
Swirl gas covers the plasma beam and helps increase the cutting quality. This method increases cooling and assists cutting in several different ways. It also helps protect the product during underwater cutting and piercing.
Sealing gas (SPG)
Sealing gas is similar to swirl gas but it has reduced volume flow rate, especially when used for underwater cutting. The gas prevents any water from entering the torch head when being operated underwater.
Also referred to KG, it controls the protection cap. Control gas ensures that the torch is properly installed at all times. This is important because an improperly installed torch might lead to zero performance.
Identification gas (IG)
IG gas is used to locate different torch heads.
What does Gas Swirling Do?
As mentioned above, swirling helps increase cooling and enable a user to cut their materials in several different ways. This method helps improve cut quality and provide exceptional parts life. The heat from the beam is then evenly distributed along the side of the cut.
How do Plasma Cutters Work?
A plasma cutter uses electromagnetic gases to transfer energy from a power supply to a conductive material for a clean and fast cutting process. A plasma system is inclusive of these components:
Power supply – It converts an AC line voltage into a constant DC voltage which can range from 200 up to 400 DV. The DC voltage is then used to generate enough energy to cut through a certain material.
Arc starting console – The circuit found inside an ASC produces AC voltage of up to 5,000 VAC at approximately 2 MHz. This voltage ignites the plasma torch to create the plasma arc.
Plasma torch – There are three major components (also referred to as consumables), inside a plasma torch body. These components will require replacement overtime as they tend to get consumed during a plasma cutting process. They are:
∙ Gas baffle (swirl baffle)
A plasma torch might come inclusive of a shielding cap to further enhance the cutting quality. The two common methods of cutting include:
This procedure works by sending an electric arc through a gas that is then passed through a small constricted opening. This small opening helps elevate the temperatures of the gas from solid to liquid to gas, and finally to plasma (also known as the 4th state of matter).
The small nozzle allows the gas to squeeze through at a high speed. The high speed gas emitted is directed around the perimeter of the cutting area to shield the cut and provide a precise cut.
Modern plasma cutters come inclusive of a pilot arc that is wedged between the cutter’s snout and the electrode. This arc is used to iodize the gas and generate the plasma before it’s transferred to the metal.
Another method that is being used in many of today’s plasma cutters is a plasma torch. This method uses a copper snout to compress the iodized gas and focus it to a small section of the conductive material being cut. It works in a similar way to how one uses a magnifying glass and the sun’s rays to create a beam of heat.
Note: Pilot arc and Plasma torch methods are not compatible with CNC (automated) cutting.
Important Variations Involved in Plasma Cutters
For maximum quality and production of your materials, you need to ensure that all components involved in the process maintain a healthy balance.
The cleanness of the gas is of great importance if you want to achieve excellent parts life and great cut quality. The requirements for oxygen are 99.5 percent whereas the minimum clean levels for nitrogen are at 99.995 percent.
The following could happen if the cleanness levels are lower than the above stated:
Aside from gas purity, the gas pressure plays a major role in plasma cutting. Each nozzle has a set current based on the maximum amount of pressure to instill. Increasing gas pressure might result in a notable decrease in the overall performance and electrode’s life whereas decreasing the pressure will undoubtedly result in a double arc failure.
Other variations to keep an eye on include:
Use filtered water as some minerals can affect nozzle life and the plasma cutting process. Also, excess water pressure might cause the arc to produce poor results
This refers to the width parallel to the torch and cut axis.
This variation is dependent on the standoff, cutting speed, current (Amps), nozzle size, gas and water flow rate.
Plasma cutting has enabled us to perform precise and quality cuts on many types of conductive metals. Different gases can be used to perform plasma cutting. All you need to do is determine the thickness and material type beforehand. This type of cutting up steel, aluminum, carbon steel, and other alloys is easy to master and faster than other types of cutting such as oxyfuel cutting.
If you have any other questions or worries please contact us, or if you have any comments or improvements please leave a comment at the bottom of the page.
Plasma cutting is a process which is used to cut through material that is electrically conductive by using an accelerated jet of heated plasma. The materials which can be cut by using a plasma torch include stainless steel, steel, aluminium, brass and copper besides other conductive metals. Plasma cutting is often adopted by automotive repair shops, fabrication shops, industrial construction, salvage and scrapping operations, and restoration units because of the high-speed and precision cuts plasma cutting can offer combined with the low costs which are involved.
If you are one among the many who are looking forward to having a plasma cutter for the use you may want to understand the thickness plasma cutters can penetrate before you decide to purchase any brand which is being offered.If you are considering investing in a CNC plasma cutting system you are advised to conduct proper research to understand not just the price but also the kind of differences in the ability of the cutting system. You must pay particular attention to the "cut thickness ability" because it will give you an indication of whether the system you are investing money in is actually suitable for your needs or not. It is essential for you to understand that the thickness of the material which needs to be cut will be determined by the cutting process. The plasma torch that you choose to pair with your system will determine the thickness of the material which can be cut.
The description provided above should give you a clear indication that you need to invest in a system which will be appropriate for your requirements by looking into the minute details of the plasma cutter you have chosen before making an investment. You also need to have adequate information about the kind of cutting you are likely to be involved in before you conclude the kind of material thickness your plasma cutter is capable of handling. It is also essential for you to understand that you need to weigh several factors before determining a cost-effective piercing strategy because the speed and precision of plasma have made it a preferred choice among many even when they are looking forward to cutting extremely thick plates.
What a Plasma Cutters do for You?
Information has been provided earlier that plasma cutting is useful against electrically conductive materials of all types including structured and high alloy steels, nonferrous elements like aluminium and copper and even clad metal plates. The plasma cutting technology you have in your possession, the capacity of the cutting system and the type of material to be cut, sheet metal from between 0.5 MM and 180 MM can be pierced.
Plasma cutting has no competition when matters related to cutting medium or thick sheets of high alloy steel and aluminum is concerned. It can be used for cutting regular structural steel which is about 40 MM in thickness without any distortion especially in cases of fragile workpieces. It is also suitable for cutting high-strength fine-grained structural steel because the high-speed of cutting is particularly important in fabricating processes of the preliminary variety.
It must be noted that the figures mentioned are not universal for every plasma cutting system and manufacturers of these devices have incorporated cutting capacities of various types of different material which may be used. It is for this reason that you need to determine beforehand the kind of usage you expect to have before going ahead and investing money in a system.
Some plasma cutting systems allow a maximum pierce of 1.000" for mild steel and 0.750" for stainless steel. The maximum pierces for aluminium is 0.750". Similarly, some manufacturers are allowing higher capacities for the metals mentioned and therefore it cannot be assumed that a single system will be suitable for the requirements of everyone.
What are the Techniques of Plasma Cutting?
The procedures of plasma cutting are regularly being improved and the primary objective of these improvements is to bring about a reduction in environmental pollution while increasing the efficiency of the system and improving the character of the cut edge. The objective of the manufacturers is to develop a couple of plane parallel surfaces which are evenly cut and require the minimum or no finishing before they are dispatched for further processing.
The type of material that needs to be cut, the thickness of the material along with the output of the power source our determinants of a number of plasma cutting variations which are available on the market. The variations which are available are mainly different because of the plasma burner design, the system for material feed and the material used for the electrodes. The types of plasma burners mentioned below will give you an overview of the various options which are possible in the designing of a plasma burner. These plasma burners are based on the type of compression they are designed for but are equally effective and can deliver the desired capacity if proper choices are made during the purchase of the system.
The plasma burners we are referring to include the following:
People that are looking forward to investing in a plasma cutting system must understand that it is their equipment which will determine the kind of cutting capacity the plasma cutter needs to have. The process of plasma cutting involves the creation of an electrical channel of extremely heated plasma from the cutter itself to be used on the piece of work that needs to be cut. The task is accomplished by focusing compressed gas which is blown at high-speed at the work piece. There are various factors and types of systems which will determine the thickness which can be handled by the plasma cutter.
Regardless of whether thin or thick materials need to be cut plasma cutting is an effective method which can be used by people to accomplish the tasks they have in hand. Handheld plasma cutters have a capacity of cutting steel plates which are 38 MM thick while some of the better torches which are computer-controlled have the ability to cut steel which is 6 inches thick.
Plasma cutting systems have varied capacities and therefore it is essential for the individual to conduct proper research into the kind of usage they have before they decide on the kind of thickness a plasma cutter can penetrate and invest money in a system. Prices should not be a concern for people because unlike in the past when plasma cutters were expensive not only have prices dropped but the systems have also become lighter without compromising on the kind of capacities plasma cutters are known for.
We have always been taught that matter has three states – solid, liquid and gas. Matter changes from one state to another when heat is applied. On removal of that heat, it changes back to a less volatile state. This transition or state change of matter, happens when enough heat is applied to move the molecules, thereby changing the state of matter.
What is Plasma?
Matter has another state too; a state known as plasma. We do not usually hear about this state, because it is not experienced in everyday life. While we see solids, liquids and gases almost on a daily basis, we would not encounter plasma except in very specific, controlled conditions.
Plasma is a state obtained by matter only when an arc of electricity is sent through a specific gas. The heat caused by the electric arc causes the already quickly moving gas-molecules to disrupt further and become ionized.
These ions are electrically conductive and can be extremely dangerous because of high energy present.
When the gas is injected through a constricted opening, the high energy plasma can be used to cut metal. The types of metal that may be cut include steel, aluminium, brass and copper.
These metals can be cut using many different cutting devices, but plasma cutting is quicker, cost-effective and produces better results in less time, compared to almost all other methods.
What is the Difference between Plasma and Gas?
Plasma is another state of gas, only highly heated up and conductive. Plasma occurs when an electric arc creates a highly charged state. This state is used to cut through metals easily.
Plasma has equal number of negative as well as positive ions. It is made to flow through a thin nozzle of a torch, which helps maintain the direction and flow of the plasma.
Though there are many metals in nature that need cutting, shaping and filing, plasma cutting is not recommended for a lot of them due to various reasons.
Clearly, the gas, in the absence of the electric arc will not cut anything.
Why are Plasma Cutters not recommended for all Metals?
One of the biggest reasons is – melting temperature of the metals. If temperature at which the metal melts is relatively low, the cut edge would not be as clean and fine, as may be required.
Plasma cutting is only recommended for the metals that can withstand high temperatures, and do not melt easily. Another big reason is the ‘conduction properties of metals’. Only the metals that are highly conductive can be cut using a plasma cutter. Non-conductive metals are difficult to cut through.
How does a Plasma Cutter Work?
A plasma cutter works in a way that the arc carries stream of gas from an electrode through an opening.
It is also across the conductive metal that is being cut.
In addition, a regular stream of pure oxygen is also passed while passing plasma, so that the edges can be sharply cut and defined. Oxygen also quickens the overall process of cutting.
What is the Purpose of a Plasma Cutter?
A plasma cutter is usually utilized in heavy-metal industries, where workers cut through thick blocks of metal with ease using the cutter. It is also called plasma torch sometimes, because of the nature of the substance passed through it.
The plasma cutter is easy to operate using your hand. It forms a complete electrical circuit while cutting the work-piece, thereby allowing the artist to form desired patterns and shapes on the metal with ease.
History of the Plasma Cutters
Plasma cutting evolved from plasma welding, that had many advantages over traditional method of metal against metal cutting.
Earlier, hand-held tools and equipment like saws were used to cut metal. It was not only a dangerous process for the workers, but also time-consuming.
Saw cutting was inefficient and wasted a lot of metal as scraps, which again had to be melted to form sheets or, other objects.
All in all, saw-cutting or traditional metal-cutting methods were quickly replaced by plasma welding, and then plasma cutting, because of the quickness and cleanliness of the final piece it produced.
What Types of Plasma Cutter Procedures are there?
There are two popular types of plasma cutting procedures – conventional and precision.
What are the Benefits of a Plasma Cutter?
Apart from saving time, a high-end cutting mechanism, plasma cutting is also used in automated process of cutting metals.
It is not only easy for the workers to cut through metal using the hand-torch, but it can also be coupled with digital software to produce intricate designs and cuts, that are otherwise tough to make through manual labour.
Plasma cutting reduces a lot of effort, time and wastage of metal by this state of the art technique.
How Does a Plasma Cutter Work?
Plasma cutter works by sending an electric arc via a gas that is passing through a narrow and constricted opening.
The gas can be any – ranging from nitrogen, oxygen, argon, shop-air etc. The arc sharply raises the temperature of the gas to a point where it gets converted to the fourth state of matter, known as plasma.
The opening is deliberately kept narrow and restricted, to keep the speed of passing gas high and to make it easy to cut through metal.
The gas is also focused around the border of the cutting area to shield the cut.
Automated plasma cutting is a popular technique adopted in many industries where metal objects are manufactured.
Clean automated cutting can only be achieved by a plasma cutter that not only prevents wastage of scrap metal, but also helps create designs which are otherwise tough and time-consuming to create on a metal surface.
Hence, plasma cutting is a great method of accurately cutting metal sheets of many thicknesses and is more robust than almost any other metal cutting process.