When you need to use a belt sander for a wide variety of jobs you need to make sure that you have one that will let you get all of your jobs done with ease. This is where we can help: We have selected what we believe are five of the best belt sanders that are available right now. This means that your search for the best one will be a lot easier. We have taken many different factors into account (Such as weight, speed etc) so you can get a clear idea as to how each of them performs so selecting the right one is so much easier. But remember that sanding creates a lot of mess so if you are interested in buying a sander like this, have a look at dust collectors. Back to belt sanders look below for more information:
So, What are the products on offer?
At Number One...
The Craftsman 10A 4x 24 Inch Belt Sander is a very robust-looking piece of equipment that is sold for approximately $196 and comes with an 8-foot long cord, and a variable motor speed that has 10 settings. Complete with a dust bag so that the work area is cleaner the speeds run from 800 to 1,600 SFPM allowing for better accuracy and control. The shield grip makes that Craftsman a lot more comfortable when using at any speed and the vacuum adapter allows you to clean up any mess once you’re done.
Weighing 20.6 pounds and measuring 16.4 x 10.1 x 7.8 inches the 10A is ideal for use on door wedges, floors, and so much more. With a reputation for being a reliable sander, this could be exactly what you need.
At Number Two...
The Hitachi SB8V2 9.0 Amp Variable Speed Belt Sander is sold for approximately $286 and comes with a soft grip that makes it comfortable to use but secure when it’s being used at any speed. With the ability to work from 820 to 1,475 feet per minutes, the Hitachi also has a tracking window which gives the user a better visibility. The dust collection bag which has been added to the left of the sander lets the user keep the work space clean, and the wear-resistant belt means it lasts almost twice as long as some other sanders do.
Weighing just 9.5 pounds, and measuring 14.2 x 9. 2 x 8.3 inches, the SB8V2 is slightly lighter than the previous model meaning it could be much easier to use for a longer period of time. With a reputation for being a very strong and powerful sander, this could be exactly what you need.
At Number Three...
The WEN 6321 7-Amp Corded Belt Sander comes with a belt that rotates at 13 feet per second, and a nice black and orange finish that makes it stand out. With a compact design the WEN won’t take up as much room as some other belt sanders, but it will work hard to help users get their jobs done properly.
Weighing 6.2 pounds, this is the lightest belt sander we have seen so far, and measuring 12 x 6 x 6.5 inches it’s also the smallest making it ideal for smaller work areas. The easy-to-change sanding belt makes light work when you need to swap them around, and the lock-in feature means users won’t have to hold the trigger switch constantly. With a reputation for being quite a good sander, if you want a belt sander that’s small but mighty, this could be the one you need.
At Number Four...
Black & Decker DS321
The Black & Decker DS321 Dragster 7 Amp Belt Sander is sold for approximately $50 and it comes with a front roller that means reaching tight corners is easier. The 3-position handle that’s also retractable allows for even better control so users can continue to sand with ease. Weighing 6.5 pounds, and measuring 15.2 x 6.3 x 6.3 inches, the Black & Decker is surprisingly light.
Black & Decker
The belt-release lever is ideal when the sandpaper needs to be changed, and the adjustment knob allows users to get the paper in place. With a reputation for having a strong motor and easy to handle, this could be the right belt sander for you.
At Number Five...
The SKIL 7510-01 Sandcat 6 Amp Belt Sander is a very modern-looking machine and is sold for approximately $45. With pressure control technology users will know when they’re applying too much pressure, and the micro-filtration capsules help to suck up dust particles. The clear view canister shows users exactly when it needs to be emptied, and the auto track system helps to keep the belt exactly where you need it to be.
Weighing 7.5 pounds and measuring 6.6 x 13.8 x 6.5 inches, the SKIL isn’t the lightest sander, but it isn’t the heaviest either. With a single lever belt change and a reputation for being great value for money, the 7510-01 could be exactly what you are looking for.
Stationary or handheld
- Stationary belt sander
During your search for the right belt sander, you may have come across some stationary and some handheld sanders. Stationary sanders stay in one place and the items that you need to sand have to be brought to the sander. Sanders such as these are usually quite large and are ideal for industrial work places. The sander is usually attached to a work bench and they are absolutely ideal if you want to sand large pieced of wood or even metal. If you have a lot of large jobs to do then it will be worth your while looking for a stationary sander, however, if you only ever plan to do small jobs, a handheld sander will be exactly what you need.
- Handheld belt sander
A handheld belt sander is absolutely ideal if you have a lot of jobs to do in your work shop, garage, or around your home. This type of sander is a lot smaller than their stationary counterparts and they can be picked up and used with relative ease depending on how heavy they are.
The sanding belt on handheld sanders is located at the bottom, allowing the user to sand many different surfaces. Some handheld sanders allow the user to work in tight spaces that other sanders simply will not reach, making it easier to get even more jobs done.
Sandpaper grit size
The size and type of grit you will need will ultimately depend on the job that you’re planning to undertake. Very coarse grit is ideal for large surfaces and should be used with caution. Grit such as this usually has a number between 20 and 40 displayed on the sandpaper or its packaging
Coarse grit which is usually numbered between 40 and 60 is ideal for jobs that need a lot of sanding, but the grit does not need to be very abrasive.
Medium coarse grit is the most commonly used type of grit and the sandpaper is numbered between 60 and 80. Used to sand wood rather than metal this type of sandpaper is usually the first type that’s used when wood needs to be prepared for varnish or paint.
Fine grit is ideal for use between different coats of varnish, removing water stains from wood, or to buff some stains out of plaster. Numbered between 80 and 120 fine grit sandpaper is not always ideal for use with a belt sander.
Super fine grit is numbered between 120 and 220 and is used for putting a polish on something. Ideal for using when you want to produce a fine surface this sort of sandpaper can also be used to polish some metals.
The model you end up buying will depend on a few factors: Price, how often you’ll use your new belt sander, and the size of jobs you’ll be undertaking. What you may find with all belt sanders is that the scratch lines will show in the direction the belt runs. If you wanted to avoid that then you could have a look at oscillating multitools, disc sanders or orbital sander.
The price you pay is likely to reflect the quality of your belt sander. If you opt for a very cheap model, you’re not going to be first class results, but you should get a few jobs done without much difficulty. The more money you pay the better your belt sander is likely to be, although if you purchase a middle-of-the-range model you could end up with a belt sander that’s almost as good as the more expensive ones.
How often you’ll use it
If you’re not going to use a belt sander very often then you won’t need to spend a lot of money on it. However, if you plan to use your new tool quite a lot then you may want to think about spending a little bit more so you end up with a sander that works well.
Questions We Are Frequently Asked…
How often do you need to change the sandpaper?
This depends on how often you’re using it if you use the sander every day you may need to change it every day if you’re using it for hours on end. However, if you’re only going to be using it every now and again you won’t need to change your sandpaper very often.
It also depends on the jobs in question, some jobs will require a lot more sandpaper, whereas others may not need very much at all. If you find that you need to change your sandpaper very often, consider using one that has a larger grit as you may be using the wrong type. Grit that is too coarse could damage the surface you’re working on, but grit that’s too fine may not get the job done properly.
Lastly, the frequency of change depends on how much pressure you use. If you tend to apply a lot of pressure to your belt sander, you may find that you need to change the sandpaper more often. Again, you may want to consider using one that has a larger grit as you may be using the wrong type. However, you may also want to think about applying a bit less pressure and seeing if you can get away with using the same sandpaper.
Where can I get extra sandpaper?
Your new belt sander is likely to come with some sandpaper, and you may even get a few spare sheets too. If you think you’re going to run out of sandpaper you could always buy some from the manufacturer or from a local retailer or online. Sandpaper is widely available in hardware stores, but please make sure that you buy sandpaper that is ideal for use with belt sanders.
Generally, it doesn’t matter what brand of sandpaper you buy or where you buy it from, as long as you can put it in a belt sander then it should be ok. Try to avoid buying the really cheap sandpaper as this tends to be quite thin and fine. Look for a brand that will give you the size of grit you’ll need, and the reliability you’ll need too.
If you’re in need of a belt sander choosing the right one for you isn’t always easy. Every model claims to be the very best, but there are only a few that can really give you what you’re looking for. We hope we’ve made your search for the best belt sander so much easier, so you’re one step closer to getting all of your jobs done in no time at all.
If you have any other questions or worries please contact us, or if you have any comments or improvements please leave a comment at the bottom of the page.